SBS Refractory Service
Damage and causes2 min

Slagging in the biomass boiler: the surface determines the cleaning intervals

In a biomass boiler, ash deposits are rarely the real problem — the problem is how quickly they come back. Five levers from biomass CHP projects.

Interior view of a biomass boiler with a monolithically compacted refractory lining

In a biomass boiler, ash deposits are rarely the real problem — the problem is how quickly they come back. In many plants, slagging is accepted as unavoidable. Yet the surface of the refractory lining plays a major part in determining how firmly slag and alkali deposits take hold — and therefore in determining the cleaning intervals.

Five levers from our biomass CHP projects

  • A dense surface instead of porosity: a smoothly finished, monolithically compacted lining offers slag less to attack.
  • Material selection according to flue gas zone: chlorine and alkalis load the hot area differently from the afterburning area — the materials are specified to suit each zone.
  • Minimise joints: every joint is a potential deposit site. Prefabricated components reduce the number of joints.
  • Prefabrication in Putzbrunn: critical components are cast and dried in our workshop — during the shutdown they are simply exchanged. That saves days.
  • Document the cleaning intervals: whoever records when and where slag builds up plans the next overhaul instead of suffering it.

The result: longer cleaning intervals, plannable shutdowns, higher plant availability.

At a glance
5 levers
adjusting screws against rapid re-slagging
Prefabrication
components from the Putzbrunn workshop save shutdown days

Practice sheets on this topic

Technical newsletter

Get new practice sheets automatically

All PDFs on this page are free, without sign-up. If you want to know when a new sheet is added: one e-mail a month, unsubscribe anytime.

Slagging: The surface determines the interval
PDFEnergy & Combustion

Slagging: The surface determines the interval

Clean every four weeks — or twice per season?

Only in the PDFLevers against build-up, fuel alkalis, cleaning rules
To the article
Repair or reline? The three findings
PDFAll furnace types

Repair or reline? The three findings

When a targeted repair is enough, and the three findings where only a relining will hold.

Only in the PDFDecision table with 6 findings, the 3 typical wrong decisions, 2 photos from a relining
To the article
Refractory on the tube wall: The inspection points
PDFEnergy & Combustion

Refractory on the tube wall: The inspection points

Protecting without blocking the heat: what matters when lining a boiler tube wall.

Only in the PDF7-point checklist for tube walls, the 3 typical mistakes, 2 photos from the boiler
To the article

More insights from our projects

New insights from the job site every week – damage patterns, relinings and practical refractory know-how.

Share this article on LinkedIn

Planning a project?

Whether complete relining, repair or emergency — free initial consultation and a fast response.

CallSend enquiry

Your privacy matters to us.

We use cookies and similar technologies to ensure that our website functions properly and to analyse how our content is used. In the settings you can choose which cookies you wish to allow. Privacy policy