SBS Refractory Service

Combustion chamber refurbishment in a biomass power plant

Combustion chamber fundamentally overhauled – reduced energy costs, optimised plant performance

Plant type:Biomass power plant
Service:Complete combustion chamber refurbishment
Scope:Brickwork, expansion joints, cleaning
Industry:Power generation
Project overview

Initial situation

As part of planned maintenance measures, the operator of a biomass power plant commissioned SBS Refractory Service with the fundamental refurbishment of the combustion chamber. After an extended period in service the side brick lining was showing clear signs of wear, expansion joints were damaged and deposits were impairing the thermal efficiency of the plant.

Scope of services

  • Damage analysis and refurbishment planning
  • Complete renewal of the side brickwork
  • Professional re-execution of the expansion joints with fibre blankets
  • Thorough cleaning of the combustion chamber
  • Acceptance and documentation

Project data

Plant typeBiomass power plant
ServiceComplete combustion chamber refurbishment
ScopeBrickwork, expansion joints, cleaning
IndustryPower generation
Challenges

The task

The side brickwork was worn over a large area and had to be completely renewed

Damaged expansion joints called for professional re-execution using high-quality fibre blankets

Stubborn deposits in the combustion chamber were impairing heat transfer and had to be thoroughly removed

The work had to be completed within a planned shutdown period

Our solution

The SBS approach

Our team first carried out a systematic damage analysis and drew up an agreed refurbishment concept. The side brickwork was completely dismantled and rebuilt using durable refractory materials.

The expansion joints were packed with high-quality fibre blankets and professionally reset – matched to the thermal expansion characteristics of the combustion chamber. The entire combustion chamber was also thoroughly cleaned.

The combination of renewed brickwork, optimised expansion joints and cleaned surfaces significantly improved the thermal efficiency of the plant and sustainably lowered energy costs.

Project impressions

Combustion chamber refurbishment in a biomass power plant in pictures

Refurbished combustion chamber of a biomass power plant
01

Renewed side brickwork in the combustion chamber – ready for continuous operation

Close-up of the new expansion joints with fibre blankets
02

Professionally executed expansion joints with high-quality fibre blankets

Results

Measurable results

The key figures of the “Combustion chamber refurbishment in a biomass power plant” project

Reduced
Energy costs through improved thermal efficiency
Optimised
Plant performance and heat transfer
Renewed
Side brickwork and expansion joints in full
On schedule
Completion within the shutdown period

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