Furnace Components & Modifications
Design and manufacture of custom refractory components as well as modifications and modernisations of existing furnace structures.
What does Furnace involve?
Every industrial furnace is unique – and that is exactly how we treat it. Whether replacement refractory shaped bricks, custom nozzles and launders, or complete modification and modernisation projects: we design, manufacture and install refractory furnace components precisely to your requirements.
Original parts are often no longer available, or the requirements have changed. In these cases, our technicians take measurements on site, produce technical drawings and have the components manufactured – in close coordination with the furnace manufacturer where required. This gives you precisely fitting parts, even for older plants.
Modifications and modernisations are often about process optimisation: higher throughput, better energy efficiency or adaptation to changed products. We analyse the existing furnace geometry and lining and develop modification solutions that can be integrated into ongoing operations – on schedule and with minimum interruption to production.
At a glance
- Technical drawings or on-site measurement
- Coordination with the furnace manufacturer for modifications
Step by step to the result
Structured, transparent and on schedule — this is how we work.
Survey
Measurement and requirements analysis
Our technicians survey the existing plant on site and record all relevant dimensions and installation conditions. The requirements for temperature resistance, mechanical load and chemical resistance are defined together with you.
Design
Technical planning and preparation of drawings
Our engineers prepare technical drawings and specifications for the required components. For modifications, the complete modification design is carried out, including structural analysis and thermal calculations. You receive the documents for approval before manufacturing begins.
Manufacture
Production of the components
Manufacturing is carried out by proven suppliers under our quality supervision. Shaped bricks, precast parts and special components are produced to our specifications. Every batch is tested and the results are documented.
Installation
On-site installation and commissioning
Installation is carried out by our experienced refractory installers. For modifications, we coordinate all trades and ensure a smooth workflow. After installation, we support commissioning and verify correct functioning.
Your advantages at a glance
Possible without original drawings
We take measurements on site and produce the technical documents ourselves – even for plants for which no documentation exists any more.
Manufacturer-independent production
We have components manufactured by quality-audited suppliers and are not tied to any furnace manufacturer.
Modification solutions from a single source
From the initial idea through planning to installation – you receive the complete modification solution from one point of contact.
Process optimisation included
For modifications, we consider not only the refractory lining but also the process parameters, for optimum results.
When does Furnace make sense?
Typical situations in which this service is used.
Replacement parts for refractory components
Shaped parts (bricks, launders, nozzles)
Furnace extensions
Process optimisation through modifications
Frequently asked questions
Everything you need to know about Furnace Components & Modifications
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