SBS Refractory Service

Mechanical demolition of an old lining

Mechanical demolition – precise, safe and efficient

Service:Mechanical demolition of the old lining
Method:Excavator with hydraulic equipment
Focus:Precision and protection of the furnace structure
Follow-on work:Preparation for relining
Project overview

Initial situation

Ahead of a planned relining, the worn old lining of an industrial furnace had to be removed completely. The extent and thickness of the existing lining made manual demolition uneconomical and time-consuming. SBS Refractory Service therefore opted for mechanical demolition using a specially equipped excavator in order to carry out the work efficiently and safely.

Scope of services

  • Deployment planning and safety preparation for the mechanical demolition
  • Controlled, layer-by-layer demolition of the old lining with an excavator
  • Continuous removal and proper disposal of the demolition material
  • Inspection and cleaning of the steel shell after demolition
  • Documentation of the demolition result
  • Handover of the prepared furnace structure for the relining

Project data

ServiceMechanical demolition of the old lining
MethodExcavator with hydraulic equipment
FocusPrecision and protection of the furnace structure
Follow-on workPreparation for relining
Challenges

The task

The old lining was heavily caked and firmly bonded to the substrate in many places, which made demolition more difficult

Using the excavator inside the furnace called for the utmost precision so as not to damage the steel shell and load-bearing structures

The demolition material produced had to be removed swiftly so as not to impede the workflow

Safety requirements for mechanical demolition in enclosed spaces are particularly high

Our solution

The SBS approach

Our experienced excavator operator used an excavator specially equipped for furnace demolition to remove the worn lining in a controlled manner, layer by layer. The hydraulic equipment allows precise work even in confined conditions.

In parallel with the demolition, the material produced was removed directly from the furnace chamber via a well-practised logistics system and disposed of properly. This allowed the excavator to work continuously without being hindered by accumulating material.

After the lining had been completely removed, the steel shell was inspected and cleaned to create optimum conditions for the subsequent relining. The entire demolition process was completed safely and without any damage to the furnace structure.

Project impressions

Mechanical demolition of an old lining in pictures

Mechanical demolition of an old lining with an excavator by SBS Refractory Service
01

Controlled mechanical demolition – efficient and without structural damage

Demolition work on an industrial furnace with heavy equipment
02

Heavy equipment in action: precise demolition even in confined conditions

Results

Measurable results

The key figures of the “Mechanical demolition of an old lining” project

Efficient
Significantly faster than manual demolition
Precise
No damage to the steel shell or load-bearing structures
Safe
Entire demolition without safety incidents
Prepared
Optimum starting conditions created for the relining

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