SBS Refractory Service

International assignment in the Czech Republic

Melting furnace and dosing furnace overhauled in the Czech Republic

Location:Czech Republic
Furnace types:Melting furnace and dosing furnace
Service:Targeted partial repairs on both units
Special feature:International assignment with logistics planning
Project overview

Initial situation

A customer in the Czech Republic commissioned SBS Refractory Service with targeted partial repairs to two industrial furnaces – a melting furnace and a dosing furnace. The refractory lining of both units showed local wear that required prompt repair in order to maintain production capability. The project demonstrates the international capability of SBS beyond Germany.

Scope of services

  • Logistics planning and material preparation for the assignment abroad
  • On-site condition assessment of both furnaces
  • Targeted partial repair of the melting furnace with refractory material
  • Partial repair and renewal of the wear zones on the dosing furnace
  • Return to service and function test of both units
  • Documentation and final report for the customer

Project data

LocationCzech Republic
Furnace typesMelting furnace and dosing furnace
ServiceTargeted partial repairs on both units
Special featureInternational assignment with logistics planning
Challenges

The task

Logistics planning for an assignment abroad required the coordination of personnel, material and equipment across national borders

Different wear patterns on the two furnaces had to be addressed with specific repair approaches in each case

The work had to be planned so that the interruption to the customer's production was reduced to a minimum

Quality standards and safety requirements had to be assured at the same high level as on domestic assignments

Our solution

The SBS approach

Our team travelled to the Czech Republic with the necessary special tools and the appropriate refractory materials. On arrival, the condition of both furnaces was assessed and the repair strategy agreed with the customer.

On the melting furnace, the worn areas were specifically removed and professionally restored with new refractory material. In parallel, the dosing furnace underwent a partial repair in which local wear points were made good and the lining renewed in the critical zones.

Both furnaces were able to return to service quickly and reliably once the work was complete. The customer confirmed the high quality of the work and the professional, straightforward cooperation despite the distance.

Project impressions

International assignment in the Czech Republic in pictures

SBS installation team carrying out repair work on a melting furnace in the Czech Republic
01

Assignment in the Czech Republic: professional repair of the melting furnace

Overhauled dosing furnace after the partial repair by SBS Refractory Service
02

Dosing furnace after the partial repair – ready for service and in perfect condition

Results

Measurable results

The key figures of the “International assignment in the Czech Republic” project

2 furnaces
Melting furnace and dosing furnace successfully overhauled
International
Capability across national borders demonstrated
Minimised
Interruption to production thanks to work carried out in parallel
Proven
The same quality standards as on domestic assignments

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