SBS Refractory Service
What holds, and what does not yet.

Development status & documentation

An open account of the level of maturity: which properties of our materials are substantiated, which evidence is still being produced and how responsibility is divided between supplier and system manufacturer.

Development status & documentation

Development status & documentation

substantiated
material properties
in progress
application-specific documentation
manufacturer
system certification
open
to pilot projects
In detail

When this page is relevant

We are currently building up this area. The materials are proven; the application in storage system construction is new to us. This page states where we stand — so that you can judge what you can rely on and what not yet.

The material side is substantiated: mineral-bonded, non-combustible, in high-temperature service for decades, with material certificates and documented installation practice. In progress are the application-specific items of evidence — the formal fire classification to DIN EN 13501-1 as well as characteristic values for thermal conductivity and moisture behaviour for storage system construction.

Certification of the storage system is not within our area of responsibility. The propagation test to IEC 62619, safety testing to VDE-AR-E 2510-2, EMC and CE conformity concern the overall system and are handled by the manufacturer with the test institute. We supply the input data for our own scope of work.

At a glance

Standards & regulations
DIN EN 13501-1 — Reaction to fire (evidence in preparation)IEC 62619 — Propagation test (system level, with the manufacturer)VDE-AR-E 2510-2 — Safety of commercial storage systems (system level)DIN EN 60529 — IP degrees of protection (enclosure side)
Framework conditions
  • No certification of the overall system by SBS
  • No series-ready finished enclosure product
  • Material certification on a project basis, not as a type test
  • Ideally agree the testing strategy with VDE or TÜV in advance
  • Pilot projects with reference customers expressly welcome
  • Early involvement allows material and construction to be adapted
Methods & technology

How we work on Development status & documentation

Proven methods and specialised equipment for optimal results.

Substantiated: non-combustibility

The castables used are mineral and cement-bonded. They contribute no fire load — that is a material property, not a forecast.

Substantiated: installation competence

Refractory linings have been our daily business for more than 35 years, with in-house installation teams and documented execution.

In progress: characteristic values

Thermal conductivity in the operating temperature range, water absorption and freeze-thaw behaviour are determined on a project basis.

With the manufacturer: the system

Propagation test, EMC, CE conformity and building approval at the installation site lie outside our scope of work.

Project workflow

Step by step to the result

Structured, transparent and on schedule — this is how we work.

1

Requirements analysis

Specification for the specific application: capacity class, installation site, ambient conditions.

2–3 weeks

Without this definition, neither the material nor the scope of testing can be determined sensibly.

2

Material screening

Comparison of the available castables against the requirements profile, requesting missing laboratory values.

3–4 weeks

The result is a reasoned shortlist showing the substantiated and open properties for each candidate.

3

Coordination with the system manufacturer

Clarification of the interfaces with racks, cooling, cable routing and fixings.

2–3 weeks

Carried out under a confidentiality agreement where required, as design data is involved.

4

Prototype

Sample component or wall segment at 1:1 scale.

6–8 weeks

The basis for practical assessment and for a sound go/no-go decision.

5

Provision of evidence

Provision of the material certification and its place within the manufacturer's system testing.

depending on the project

A non-binding preliminary discussion with VDE or TÜV on the testing strategy is advisable at this point.

Materials & disposal

Material flows in Development status & documentation

Proper separation, recovery and disposal of all resulting materials.

Material certificates

AVV per batch

Manufacturer certificates for the castables used, part of the documentation as in any furnace project.

available

Installation record

AVV per project

Documentation of the execution with layer thicknesses, processing conditions and acceptance.

available

Fire classification

AVV DIN EN 13501-1

Formal evidence of class A1 for the castables used in storage system construction.

in preparation

System certification

AVV IEC 62619 and others

Propagation test, safety and EMC testing of the overall system — outside our scope of supply and responsibility.

with the manufacturer
Areas of application

When this page is relevant

Typical situations in which Development status & documentation is used.

A technical assessment of a potential supplier is due

Clarification of which evidence is to be provided by whom

Preparation of a pilot project

Agreeing the testing strategy with a test institute

Assessing the level of maturity ahead of a tender

An internal decision paper on a possible collaboration

FAQ

Frequently asked questions

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